A complete end-to-end solution for the prototyping and production of funtional parts with fine detail and great accuracy.

HP Multi-Jet Fusion 3D Printing

HP Multi-Jet Fusion 3D Printer

Aerosport Additive has several HP Multi-Jet Fusion 3D Printer installed and producing production parts! This capability is allows us to continue providing the highest-quality prototypes as well as now providing high-volume production manufacturing with several styles of finishing. The ability to rapidly produce parts in a production nylon material changes the game for our customers. Give us a call or send us your file and let us show you what we can do for you. — From the prototype to the finished product with Aerosport Additive.

This new Multi-Jet Fusion technology allows faster prototyping and short-run production with end-use part material reliability. This production style is considerably faster than the other additive manufacturing options or traditional manufacturing methods, such as injection molding. We will be able to offer clients a much more cost-efficient path to final production parts while receiving prototype parts in the end-use material from the beginning of the design process.

Natural Dye Black Shot Peen
Shot Peen

& Dye Black

Vapor Polish Vapor Polish

& Dye Black

Primed Primed & Painted

Better Quality, Speed, Cost and Control

Leveraging decades of research and expertise in precision mechanics, microfluidics and materials sciences, HP has developed a system that can control part properties voxel by voxel (a voxel is the 3D printing equivalent of a pixel). This level of control means extreme precision and optimal mechanical properties in producing fully functional prototypes and final parts, and will reinvent manufacturing in the future. 

HP High-Reusability PA12 Nylon

The resulting parts are extremely strong, highly accurate and have a surface finish that makes them ideal for mechanical testing and production manufacturing.  All this at speeds up to 10x faster than legacy technologies.

Finishing Options

AeroSport Additive offers a wide variety of different finishes, including vapor polishing, vapor smooth, and Cerakote.

Sample Swatch Key

  1. Bead Blasted (Default Finish)
  2. Bead Blasted, Dyed Black
  3. Shot Peened
  4. Shot Peened, Dyed
  5. Vapor Polished
  6. Vapor Polished, Dyed
Mechanical Properties
Property Description Test Standard Metric English
Tensile Modulus ASTM D638
X Direction 1,700 MPa 245,000 psi
Y Direction 1,700 MPa 245,000 psi
Z Direction 1,800 MPa 260,000 psi
Tensile Strength ASTM D638
X Direction 48 MPa 6,960 psi
Y Direction 48 MPa 6,960 psi
Z Direction 48 MPa 6,090 psi
Elongation at Break ASTM D638
X Direction 20%
Y Direction 20%
Z Direction 15%
Thermal Properties
Property Description Test Standard Metric English
Heat Deflection Temp (@ 0.45 MPa) ASTM D648 175 °C 375 °F
Heat Deflection Temp (@ 1.82 MPa) ASTM D648 95 °C 203 °F
Density ASTM D792 1.01 g/cm3 0.036 lb/in3

Prototyping Benefits

  • Excellent detail and surface quality
  • Accuracy within thousandths of an inch
  • Can be finished and painted for show-quality appearance while maintaining production functionality of many features, including snap- and clip-features
  • Delivery of most parts with in a few working days
  • Ability to prototype in an end-use, production PA12 nylon material

Production Benefits

  • No tradional manufacturing constraints
  • Durable PA12 Nylon material
  • Cost-efficiency
  • No mold costs
  • Ability to modify the design as you go
  • Time to market is greatly reduced – getting your product out there before your competition


Our latest projects

After being in the additive manufacturing business for the better part of three decades, we’ve seen and utilized many 3D printers. Some we really liked, and others are not worth the hype. One model we’ve stood by and operate every day is the HP Multi-Jet Fusion 3D Printer. Whether we are producing prototypes or are […]


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Our clients consider us an extension of their design and development team by helping them produce the highest quality prototypes, appearance models, working models and machined parts.

Office Hours: Mon – Fri, 8:00am – 5:00pm

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Canal Winchester, Ohio

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